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Precision in Practice: Harnessing AI for Smarter Resource Allocation

Precision in Practice: Harnessing AI for Smarter Resource Allocation

Labour costs, particularly in labour-intensive industries such as logistics, manufacturing, and construction typically account for 40% to 60% of operational revenue, or $300 million on a $500 million turnover enterprise, often representing a business’ highest expense.
However, despite significant expenditure and investment in operational expertise, most businesses struggle to effectively manage their labour resourcing volumes in response to real-time business conditions—or even in response to their own projections—with target vs realised gross profit margins varying as much as 15%.

Our mission is to partner with businesses to bring together relevant labour and operational data, from across their organisation as well as external market data in order to allocate and manage labour in the most efficient way possible; maximising margins, improving customer service and fine-tuning pricing models for stronger margin yields.

The Labour Paradox

Labour resourcing is a delicate art. When resourcing is implemented based on intuition and past performance with a lack of foresight into the short, medium and long term, and certainly in the absence of any data-driven rigour around labour allocation, the outcome is unlikely to be efficient. When demand and supply are out of sync, labour misallocation can have a ripple effect across the entire organisation, with over-resourcing eroding margins, and under-resourcing impacting customer experience, KPIs, and overloading staff.

Why it matters

When resourcing levels are misaligned with demand it’s not just staff and service delivery that are affected. Along with labour-to-revenue ratios varying as wildly as 15% from a typical target ratio of 45% to an actual ratio of up to 60%, another prevalent issue we observe is businesses quoting jobs with a projected gross profit margin of 25-30%, only to realise a much lower margin of 5-10% in actual earnings. This discrepancy is frequently encountered in businesses with turnovers of more than $100 million, operating multiple shifts across various sites and a seasonal flow of demand.
“The danger for business is the difference between profit and loss lies in small inefficiencies
in labour allocation, which can’t be accurately planned or projected without the right data”
There is no single “specific AI solution” capable of resolving all these issues. However, artificial intelligence can be harnessed to provide objective insights to help operational decision-makers respond to fluctuating demand with accuracy and precision, while also speeding up delivery of the right data to decision-makers.

From Insights to Action: How AI Can Transform Resourcing Decision-Making

AI can present outcomes responding to real-time market conditions, providing valuable insights, enabling operational teams to make timely and informed decisions that maximise profitability without impacting customer service.

Our team can create a digital twin of the operational aspects of your business. These “twins” are fed vast amounts of your core system data from various systems-of-record to be processed in real-time. The AI, analytics and machine learning algorithms then utilise the data to provide deep insights of your operations to your managers. This gives your team a digital environment to model, test, tweak and identify the optimal allocation of labour based on real-time demand, rosters, time/cost to serve, and Customer SLAs.

With tools that enable visibility across the outcomes of various scenarios, your business can identify and implement precise labour resourcing to optimise costs, enhance customer service, increase productivity and prevent revenue loss in real-time, in response to real market conditions. Even small adjustments, such as reducing 15 minutes of overtime per shift, representing a 3% reduction in labour costs, per operator, when delivered at scale can lead to significant optimised costs.

“A 15-minute reduction in overtime can result in a 3% reduction in total labour costs.
On a labour cost of $150 million, that’s $4.5 million”

Fine-Tuning Resourcing Decision-Making with AI-Enabled Insights

This provides comprehensive visibility over your labour performance from a microscopic view, allowing you to push and pull levers in real-time to manage costs.

Utilising various demand forecast models, current orders and planned activity, and a knowledge base of time to serve/per task that we develop using your activity data we can outline optimal resourcing recommendations for tomorrow, next week, next quarter and the next financial year.

The headcount recommendation is backed by actual data, with a forecast of predicted revenue and margins, supporting your HR recruitment drives and Finance budgeting activities.

Furthermore, the short-term and medium-term forecast allows you to plan leave (annual leave and RDOs) alongside your casual labour pool. These forecasts are constantly updated with real-time data in response to changes in volumes and customer trading activity.

Our modelling can create a labour allocation plan based on operational constraints, best practice models, operational KPIs, and customer service level agreements (SLAs) to efficiently allocate resources given the vast amount of data in today’s operating environment.
Our advanced algorithms feed data into a centralised dashboard, helping you identify and highlight anomalies such as idle time, SLA breaches, or performance issues, allowing for immediate corrective action.

Getting there begins with developing and implementing a custom data strategy

Over the last decade, businesses have put effort into harvesting and aggregating their data from their core systems to inform both high-level strategy and operational decision-making, however uncoordinated data or data from disparate systems that are not explicitly related are hard to work with and labour-intensive to curate into forms that can be analysed.

So for reasons including in-house skillset, lack of dedicated resources and budget, the ‘reinventing the wheel’ data strategy often fails to succeed. Likewise, those who have been approached by AI vendors with little understanding of your sector’s unique challenges and operating climate have been fed access to data pipelines that fail to paint the whole picture of your operating conditions.

In contrast, our 90-day programme is geared to provide your team with predictive analytics and business insights that are not only current, but also strategically curated for maximum business relevance. We achieve this by swiftly identifying and integrating specific data sources from internal systems and external sources into a single platform intelligently categorising and organising data into relevant, actionable insights, including:

With our specific expertise and knowledge of the labour sector, we also integrate from selected external data sources such as traffic, weather, shipping schedules, to create a custom digital twin of your operations.

 

We then create a “knowledge base” of time and costs to serve for each activity, considering minute details such as the following:
A variety of AI/ML solutions are deployed on the real-time data feed along with the “knowledge base” including:

Partner with AI experts who have walked in your shoes

Don’t walk the AI journey on your own. Our experienced team has held senior operational roles in major enterprises like yours, so we understand how to unlock the full spectrum of benefits that AI can bring to your operations.

Our skills lie in our understanding of business as well as our understanding of AI. Our AI applications are going to be most relevant to your team. We know what business data to harvest for maximum impact, so you don’t have to wade blindly through an endless sea of possibilities.

We’ve created a methodology to deliver your business a comprehensive solution for transforming, processing, and analysing data tailored to your specific needs. And we’ve finetuned our process to be as lean and efficient as possible, so you can start seeing impact sooner, with minimal disruptions to your day-to-day. When combined with delivery by our team’s in-depth, hands-on knowledge gained working within your sector, we can deliver capability at speed, while ensuring the optimisations we strive for together are relevant, applicable, and achievable for your business.

Achieve tangible, relevant outcomes

The key result of this data integration effort is increased visibility across your business: connecting your digital assets to real-world activity and assets, achieving end-to-end transparency from site or business unit, to operator to customer.
Real-world benefits:
Impact to expect:
Ongoing Support:
After deployment, we continuously maintain your AI systems, gather feedback and improve functionality, ensuring the AI evolves with your business needs.
5% reduction in labour costs  
Reduce labour costs by $4.5 million on a $150 million cost base (ROI of 838%)
Lean, efficient process  
Lean 90-day implementation process with minimal down-time
3 – 5 month
Investment payback horizon

Let’s Get Started

Is your business ready to unlock the power of AI to optimise resourcing strategies?
Whether it’s fine-tuning resourcing decisions, optimising workflow efficiency, or predicting market trends to budget and allocate with greater accuracy, our AI solutions empower enterprises to thrive in today’s dynamic business environment. A 30-minute kick-off discussion with OptiSol could be the start of a whole new data-informed era for your business: driving efficiency with AI-generated modelling, and enabling more accurate and precise resourcing decisions today.
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